6S IMPLEMENTATION & WORKPLACE ORGANIZATION

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6S IMPLEMENTATION & WORKPLACE ORGANIZATION Quality Management


6S Implementation & Workplace Organization

Course Duration: 2 Days

Introduction

This 6S training is designed on a take back and do approach. It provides a mindset and a checklist for the delegates to take back and implement in their workplace. Delegates should see immediate applications to improve the quality of their workplace. This program will also instill the culture and importance of 6S.

Course Objectives

Upon completion of this program, the participants will be able to:

  • Understand 6S concepts and source of contamination
  • Improve the levels of quality and safety in the workplace
  • Reduce the lead time, cost and waste hidden in the plant
  • Identify specific areas in their own workplace for applying 6S
  • Participate in housekeeping improvement
  • Provide a visible management system
  • Understand the importance of cleaning, sorting and arranging tools and materials in the workplace
  • Improve their personal commitment and motivation to the work they do

Key Content

Module 1: Introduction

  • Origins of 6S
  • Why 6S
  • What is and what is not 6S
  • Benefits to workers and organization
  • Types of workplace and sources of contamination
  • Japan - well known for cleanliness and orderliness. How and why?

Module 2: Planning for 6S

  • Tips for success
  • Issues and concerns
  • Evaluating your initial situations

Module 3: 6S Principles with Real Examples

  • Sort (Seiri)
    • Clearing the work area
    • Determine what you need
  • Set in Order (Seiso)
    • Designated locations/ organizing the workplace
    • Design your workplace for efficiency
    • Spotless workplace for high quality
    • Creating cleaning routines
    • Making it routine
    • Design systems to ensure new norms
    • Changing the future
    • Techniques to prevent old habits
  • Shine (Seiton) Workplace Cleanliness
  • Standardize (Seiketsu)
  • Sustain the self discipline (Shitsuke)
  • Safety

Module 4: 6S World Class Good Housekeeping Practices

  • ​Different classes of workplace
  • Sorting and red tagging exercises
  • A place for everything and everything in place
  • Cleaning is checking. Use our senses while cleaning
  • How to conduct 6S auditing and setting up a committee
  • Examples of world class Visual Management practices and success stories
  • Management reinforcement/ change to adapt 6S concept and religiously followed by all parties concerned
  • Office 6S

Module 5: Daily Activities and 6S

  • Steps of implementing 6S - templates, guidelines, audit checklist
  • Sustaining 6S
  • Beyond 6S, new concepts and approach
  • 6S maturity matrix

Target Audience

  • Managers, engineers, supervisors, technicians
  • Administrative and on the job personnel/ team members and leaders
  • 6S housekeeping is useful for everyone involved in any organization


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